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Understanding Charging Curves: Why the Last 20% Takes So Long

Electric Motor FeedDecember 23, 20259 min read
Understanding Charging Curves: Why the Last 20% Takes So Long
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If you're a new electric vehicle (EV) owner, you might have found yourself puzzled at a charging station. You plug in, expecting to see the maximum charging speed your car can handle, but the reality is often different. The charging rate fluctuates, and it particularly slows down as the battery gets closer to full. This phenomenon is governed by your EV's charging curve.

Think of it like pouring a drink into a glass. You start slowly to aim, then pour quickly until the glass is nearly full. As you approach the brim, you slow down to a trickle to avoid spilling. Your EV's battery charges in a similar way. It doesn't accept a constant flow of power from start to finish. Instead, the power delivery follows a curve, starting slow, ramping up, and then tapering off. This process is managed by your car's Battery Management System (BMS) to protect the battery's health and longevity.

In this article, we'll delve into the science behind EV charging curves, why that last 20% of your battery takes so long to charge, and how you can optimize your charging habits for a faster and more efficient experience.

The Two Phases of Charging: Constant Current and Constant Voltage

To understand why your EV's charging speed varies, it's essential to know about the two main phases of the charging process: Constant Current (CC) and Constant Voltage (CV). This two-stage process is fundamental to how lithium-ion batteries, the kind found in your EV, are charged safely and efficiently.

Constant Current (CC) Phase: The Fast Lane

The first phase of charging is the Constant Current phase. During this stage, the charger supplies a steady and high electrical current to the battery. This is when your EV will charge at its fastest rate. The battery's voltage gradually increases as it absorbs this current. Think of this as the “bulk” charging phase, where a significant portion of the battery’s capacity is filled relatively quickly. For most EVs, the CC phase continues until the battery reaches approximately 80% of its capacity.

Constant Voltage (CV) Phase: The Final Top-Off

Once the battery's voltage reaches its peak, the charging process switches to the Constant Voltage phase. In this stage, the charger maintains a constant voltage, while the current gradually decreases. This is the “absorption” phase, where the battery cells are carefully topped off. The charging rate slows down considerably during this phase to prevent overcharging and to protect the battery from damage. This is why the last 20% of your charge takes significantly longer than the initial 80%.

This two-phase charging process is a crucial safety feature. Pushing a high current into a nearly full battery can cause overheating and degradation, reducing its overall lifespan. The BMS carefully manages this transition from CC to CV to ensure the battery remains healthy.

Why Does Charging Slow Down Near 100%?

As your EV’s battery fills up, it becomes increasingly difficult to pack more electrons into the cells. Imagine a movie theater that is filling up with people. At first, when the theater is empty, people can easily find seats. As it gets more crowded, it takes longer for people to find the remaining empty seats. Similarly, as your battery’s State of Charge (SoC) increases, the internal resistance of the battery also rises. This makes it harder for the battery to accept a high current.

The BMS slows down the charging rate to prevent the battery from overheating and to avoid a phenomenon known as lithium plating. Lithium plating occurs when lithium ions accumulate on the surface of the anode instead of being absorbed into it. This can permanently damage the battery, reducing its capacity and lifespan. By reducing the current, the BMS allows the lithium ions to be safely absorbed into the anode, ensuring the battery remains healthy.

This is why you'll notice a sharp drop in charging speed after your battery reaches around 80% SoC. The final 20% is a slow and careful process to ensure the battery is topped off without causing any damage.

How Temperature Affects Charging Speed

Temperature plays a crucial role in the efficiency and speed of your EV's charging session. Lithium-ion batteries have an optimal temperature range for charging, typically between 20°C and 25°C (68°F and 77°F). When the battery is too cold or too hot, the BMS will automatically reduce the charging speed to protect it.

Cold Weather Charging

In cold weather, the chemical reactions inside the battery slow down. The electrolyte, the liquid medium that allows ions to flow between the anode and cathode, becomes more viscous, similar to how honey thickens in the cold. This increased resistance makes it harder for the battery to accept a charge. As a result, the BMS will limit the charging current to prevent damage. This is why you'll experience significantly slower charging speeds in the winter.

To combat this, many modern EVs come with a battery preconditioning feature. When you set a DC fast charger as your destination in the car's navigation system, the car will automatically warm up the battery to its optimal temperature before you arrive at the station. This ensures you get the fastest possible charging speed.

Hot Weather Charging

Just as cold is bad for charging, so is extreme heat. When you're charging, especially at a DC fast charger, the process generates a significant amount of heat. If the ambient temperature is already high, the battery can quickly overheat. To prevent this, the BMS will activate the car's cooling system to keep the battery within its safe operating temperature. If the cooling system can't keep up, the BMS will reduce the charging speed to prevent the battery from getting too hot. This is why you might see reduced charging speeds on a scorching summer day.

Optimal Charging Habits: The 80% Rule

Understanding your EV's charging curve can help you develop better charging habits that save you time and preserve your battery's health. The most important principle to follow is the 80% rule.

As we've discussed, charging slows down dramatically after the battery reaches an 80% State of Charge. This means that charging from 80% to 100% can often take as long as charging from 20% to 80%. For this reason, it's often more efficient to unplug at 80% and continue your journey. You can always make another quick charging stop later if needed.

Regularly charging your battery to 100% can also accelerate battery degradation. While the BMS prevents immediate damage, consistently pushing the battery to its maximum capacity puts stress on the cells and can reduce their lifespan over time. By limiting your regular charges to 80%, you can help preserve your battery's health and maintain its maximum range for longer.

Of course, there will be times when you need to charge to 100%, such as before a long road trip. In these cases, it's perfectly fine to do so. However, for your daily driving needs, sticking to the 80% rule is a smart and efficient practice.

How Different Chargers Handle the Curve

The type of charger you use also has a significant impact on your charging experience. Here’s a breakdown of how Level 1, Level 2, and DC fast chargers interact with your EV’s charging curve.

Level 1 and Level 2 Chargers

Level 1 and Level 2 chargers use Alternating Current (AC), which is the type of electricity found in your home. Your EV has an onboard charger that converts this AC power to Direct Current (DC) power to charge the battery. The charging speed is limited by the power output of the charger and the capacity of your car’s onboard charger.

Because AC charging is relatively slow, you’re less likely to notice the dramatic tapering of the charging curve that you see with DC fast charging. The charging rate is generally consistent until the battery is nearly full, at which point it will slow down for the final top-off. However, the overall charging time will be much longer compared to DC fast charging.

DC Fast Chargers

DC fast chargers, as the name suggests, supply DC power directly to your battery, bypassing the onboard charger. This allows for much faster charging speeds. With DC fast charging, the charging curve is much more pronounced. You’ll experience a rapid increase in charging speed at the beginning, followed by a sustained period of high-power charging, and then a sharp drop-off after 80% SoC.

It’s important to remember that the charging speed is determined by a negotiation between the charger and your car’s BMS. Even if you plug into a 350kW charger, you’ll only charge as fast as your car’s battery can safely handle.

Charger Type Power Output Typical Charging Time (0-80%) Best For
Level 1 1-2 kW 40-50 hours Overnight charging at home
Level 2 3-19 kW 4-10 hours Home, workplace, and public charging
DC Fast Charger 50-350 kW 20-60 minutes Road trips and quick top-offs

Frequently Asked Questions (FAQs)

1. Is it bad to only charge my EV to 80%?

Not at all! In fact, it’s recommended for daily driving. Charging to 80% is faster and helps preserve your battery’s long-term health. You should only charge to 100% when you need the extra range for a long trip.

2. Why do some EVs charge faster than others, even with the same charger?

Every EV has a unique charging curve determined by its battery chemistry, thermal management system, and software. Some cars are designed to reach a higher peak charging speed, while others are designed to maintain a more consistent charging speed for a longer period. This is why two different EVs can have very different charging times, even when using the same charger.

3. Can I do anything to speed up my charging session?

Yes! If your car has a battery preconditioning feature, use it before you arrive at a DC fast charger. This will warm up the battery to its optimal temperature and allow for faster charging. Also, try to charge when your battery is at a lower state of charge (e.g., below 20%) to take full advantage of the fastest part of the charging curve.

4. Does the charging curve change over time?

Yes, the charging curve can change as the battery ages. As a battery degrades, its internal resistance increases, which can lead to slower charging speeds. However, this is a gradual process that happens over many years. By following good charging habits, such as the 80% rule, you can help minimize battery degradation and maintain a healthy charging curve for longer.


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